kpNext® MDR1

Sustainably Transforming Medical Device Packaging

kpNext® MDR1 is an advanced copolyester that offers medical device manufacturers the same best-in-class protection, clarity, and processing performance as traditional packaging, while being fully compatible with the #1 PET recycling stream. To further enhance reliability, kpNext® MDR1 is backed by a resilient supply chain, utilizing dual-sourced highly-available resins and multiple manufacturing site redundancies, ensuring consistent availability and peace of mind.

EcoVadis Gold Top 5% Logo
Clear thermoformed medical tray containing a packaged medical device.

Why Choose kpNext MDR1? 

Designed for the future of medical device packaging, kpNext® MDR1 delivers the performance manufacturers depend on while supporting their sustainability goals. Its recyclable PET-based structure, dependable supply chain, and plug-and-play processability help simplify the transition to more circular packaging without compromising quality, efficiency, or regulatory confidence.

Icon representing medical packaging protection, clarity, and production performance.

Best-in-class protection, clarity, and line performance

Icon representing compliance with medical packaging regulations and quality standards.

Comprehensive regulatory compliance; FDA & EU direct food contact | ISO 11607-1 & 10993-5

Preview image of kpNext MDR1 flyer
Globe icon representing globally manufactured medical packaging films.

Manufactured globally under a single, global specification

Recycling symbol representing compatibility with the RIC 1 PET recycling stream.

Designed for recyclability in RIC 1
recycling stream

Plug & Play Alternative Solution

kpNext® MDR1 is a groundbreaking medical device packaging film that is designed for recyclability in the RIC 1 stream and serves as a plug-and-play solution on thermoforming lines. Unlike alternative substrate materials that can slow down production lines and increase costs, kpNext® MDR1 seamlessly integrates into existing processes, ensuring efficient and cost-effective production without compromising on quality or sustainability. With kpNext® MDR1, you can achieve optimal performance and environmental responsibility, making it the ideal choice for modern medical device packaging needs.

Sustainably Transforming Medical Device Packaging

kpNext® MDR1 is designed to be recycled and compatible in the RIC #1 recycling stream.

Certified Recyclability Class A by RecyClass®

RecyClass Class A recyclability certification logo for kpNext® MDR1.
Thermoformed medical blister tray with packaged medical device components.

Applications

kpNext® MDR1 medical device films are compliant with ISO 11607-1, ISO 10993-5 and applicable FDA and EU direct food contact regulations.  kpNext® MDR1 films are suitable for class I, IIa, IIb, and III medical device applications including:

  • Orthopedic
  • Endoscopy
  • Neurological
  • Cardiovasular
  • Surgical
  • Wound Care
  • Vision
  • Dental
  • ENT

kpNext® MDR1 is compatible with EtO, Gammer, and E-Beam sterilization. 

Thermoformed medical blister tray with packaged medical device components.

Addressing Healthcare Packaging Demands

kpNext® MDR1 is at the forefront of serving the healthcare and life sciences industries with its innovative approach to sustainable packaging solutions. As part of kp's commitment to providing state-of-the-art, environmentally friendly solutions, kpNext® MDR1 offers a unique blend of recyclability and efficiency. By seamlessly integrating into thermoforming lines and maintaining high performance standards, kpNext® MDR1 addresses the specific needs of the healthcare sector while reducing environmental impact. With a focus on sustainability and cutting-edge technology, kp continues to lead the way in providing sustainable solutions that meet the evolving demands of the life sciences industry.

Preview of the kpNext® MDR1 healthcare packaging white paper.

Collaboration Services 

kp - A Trusted Partner

With over 60 years of leadership in rigid healthcare packaging, Klöckner Pentaplast delivers trusted expertise, innovation, and reliability to medical device manufacturers around the world. Our Pentamed® APET films are backed by a broad medical-grade portfolio, a global manufacturing footprint, and dedicated i.center services for medical devices—offering hands-on support in material selection, package design, prototyping, and regulatory navigation. Combined with strategic supply locations and technical support programs, kp ensures fast lead times, secure supply, and comprehensive packaging development from concept to commercialization.

Manufacturing employee operating medical packaging production equipment.

Full Medical Packaging Film Portfolio

Be sure to explore our wide range of excellent Pentamed®  medical device packaging films beyond our new APET products. You will find solutions that combine sustainability, quality, and of course performance to meet your medical device packaging film needs effectively. 

FREE SAMPLES graphic with thermoformed medical tray.

Application Engineer Services

Our Application Engineering Group offers unparalleled support and expertise within all the markets we do business in. We can support our customers with comprehensive technical services, field support, and consultations to ensure you select the best films from our extensive portfolio

Two engineers reviewing medical packaging designs and technical documentation.