Speed to market through intelligent packaging design

BlisterPro® XCEL is a service we provide that moves at the speed of your next great idea!  Our service allows packaging development to move from design to prototype production to stability testing in very short time frames.  What used to take months of back and forth designs, testing and feedback can now be accomplished in a matter of weeks!  Design for performance with BlisterPro® XCEL.

BlisterPro® XCEL Process

Stability Modeling Material Selection Blister Design Rapid Prototyping Support & Service
Stability Modeling:
Utilizing ASAPPrime® software allows for high confidence in the protection against factors of API degradation.		 Material Selection:
The full kp material portfolio is available within BlisterPro XCEL to provide accurate comparisons across products.		 Blister Design:
BlisterPro modeling software uses FEA to optimize barrier properties and cavity design, eliminating costs associated with over pack and failed stability.		 Rapid Prototyping:
With a full complement of capabilities available, prototypes can be produced to meet challenging timelines.		 Support & Services:
The i.center team has a diverse and talented background which allows kp to support a wide range of projects from material science to product design. 

  

  

Our BlisterPro® XCEL services help package designers explore the effects of tool geometry, film types and process conditions, as well as predict the protective barrier properties of the final package without running line trials. 

BlisterPro® XCEL is supported by in-house finite element analysis, CNC automation and state-of-the-art blister packaging machines allowing for rapid prototyping bringing an entirely new dimension in product and packaging optimization.

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Comment Questions on BlisterPro XCEL services

Q: How does material science influence structural design? A: Virtual 3D modeling and prototyping reduces uncertainty and identifies the mechanical & physical properties of the package.
Q: Can material selection improve production efficiency? A: Total cost of ownership analysis marries ideal material choice with optimum machine utilization.
Q: How do regulatory requirements affect package development? A: Regulatory guidance on the impacts of sterilization, biocompatibility, cytotoxicity, and product to package interactions for packaging designs.

   

i.center conference

At our kp i.center in Charlottesville, VA, packaging professionals have the unique opportunity to actively participate in every stage of the BlisterPro® XCEL process, ensuring the creation of the perfect packaging solution tailored to their product’s specific needs. Whether it's refining materials, optimizing design, or improving performance, the kp i.center provides a collaborative environment to bring your vision to life.

Through these collaborations, personalized packaging prototypes can be developed quickly, streamlining the path to innovation and reducing time to market.

BlisterPro® XCEL services go beyond just prototypes—they offer critical insights into both product and packaging requirements, empowering you to make informed decisions with confidence. By leveraging these services, you can ensure that your first choice is always the right choice, paving the way for a successful product launch every time.

i.center brochure

  

Applications for BlisterPro® XCEL Services

  • Evaluation of existing package design and materials
  • New package design
  • Product expansion into new regions
  • Product formulation optimization
  • Production process improvement
  • Switch-out from cold form to thermoformed packaging
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Benefits of
BlisterPro® XCEL Services

  • Accelerated speed-to-market
  • Accurate product stability profiles
  • The most cost effective barrier to meet shelf life requirements
  • Overall cost savings across design, testing and operational phases
  • Superior accuracy of blister MVTR and OTR predictions
  • No costly tooling and line trials needed